Synthesisers
My story of making two analogue sound synthesisers

It was probably about 1969 that I first thought about building my own synthesiser, after hearing a BBC radio programme describing how they work. The project would bring together two of my favourite passions of the time. I had been a keen electronics enthusiast since early school days, and my love of music had just hit new heights.

Wendy (nee Walter) Carlos had just released "Switched On Bach". Full on classical peices performed on a Moog synthesiser, it sounded like nothing we'd heard before. It suddenly propelled electronic music from mostly obsure unmellodic beeps and whistles into the mainstream and made the synthesiser a household name. As a result the BBC aired a radio programme on them. It described how they were made up of a collection of modules: oscillators, amplifiers, filters, ramp generators and more. Things I'd made before in simpler form or knew how to make.

However the ones I could make just had manual knobs to control pitch and sound level. A synth needs them to be voltage controlled, and that was beyond me back then.

But it piqued my interest. I wanted to find out how to make one.

moog 55
A Moog modular synthesiser
(photo
Pete Brown DSC00548)

Moog

Robert Moog (pronounced to rhyme with rogue) made modular versions of many devices normally found in electronic music studios of the time and combined them into a single entity, that later became known as a synthesiser.

His modules were also voltage controlled, so the pitch of the oscilators, the cut off frequency of filters, and sound level could be controlled from external voltages. This meant that pitch, tone and sound level and could all be controlled automatically by another module or by a controller such as a keyboard. It also meant the several oscilators, and filters could change pitch in harmony.

It was extremely versatile yet semi-portable, more approachable and had the option of a keyboard. All of which made it popular with musicians.

Early Struggle

So I was keen to know how to make voltage controlled modules, but it wasn't easy.

I just couldn't find any literature on the subject. I scoured the school library and local bookshops for anything on the subject and kept my eyes open for magazine articles. Then tried Manchester Central Library and Manchester's technical bookshops, and later my college libraries but all proved fruitless.

The books on electronic music were too dated to include synthesisers, and the techniques I needed were too niche for the any of the electronics books. I learnt plenty of interesting stuff on (older) electronic music and the physics of music on the way, but it just wasn't what I really needed to make a synth. If the information was out there I didn't know how to access it.

So I had to shelved the idea for a while. I just had some fun with playing simpler electronic music circuits and began designing and building a more conventional electronic organ.

Modules & Terminology

VCO Voltage Controlled Oscillator. An oscillator with a frequency (or pitch) is set by an external voltage. Oscillators generates a continuous signals - heard as constant tone when connected to speaker.
VCA Voltage Controlled Attenuator or Amplifier. Controls the output level of an incoming signal, ie its loudness. Like a volume control operated by a voltage. Commonly used to chop the continuous tone of oscillators into individual notes.
VCF voltage controlled filter. Filters modify the timbre of an audio signal. Tone controls and Wah Wah pedals are examples.
Transient Generator or Trapezoid Generator Converts a simple on/off signal, typically from the keyboard, into a slowly rising and falling voltage. They are used to control the other modules. Combined with a VCA it is known as an envelope shaper which gives the sound a gentle start and slow decay to a note.
Keyboard A synthesiser keyboard produces no audio, just a control voltage for the oscillators and filters, and another to trigger the transient generators. Synthesisers don't necessarily have a keyboard.
Sample and hold 'remembers' a voltage and used to hold the pitch signal from a keyboard after the key is released.
Patch Any means to connect one module to another. Moog used tradition jacks (sockets) and cords (leads). They produce a tangled mess in front of the console so later manufacturers tried to avoid them.
MIDI A digital interface standard for connecting electronic musical instruments together with their controllers and computers. An analogue synthesiser needs a MIDI to CV (control voltage) converter as well.

First Synthesiser

My first break came in 1972 when Wireless World published a circuit for an accurate VCO and I found a VCA IC advertised. So I began. I designed a transient generator to control the VCA, and a manual filter. I already had a noise generator and a modulator. I was only short of a VCF circuit (I had an idea but not a very good one). So the organ project became a synth project.

Later that year 'Sound on Sound' magazine printed an article giving a technical description of most synthesiser modules and included some snippets of Moog's circuits. Very useful, but still no VCF. They followed it with a thorough description of all the synthesisers available at the time and later some more usefully detailed synth reviews.

By summer of 73 I had the setup shown in the photograph. It was a very simple working synthesiser. Its range of sounds was very limited and it had no keyboard, but it was a start. It had:

Later I extended it to include:

In the pipeline I had:

Encourage by fellow student Pete McNeish (aka Pete Shelly of the Buzzcocks) I tried to get it included in my degree project but the college weren't having it.

By 1976 it was playable but only the digital oscillator could be controlled by the keyboard. I needed an affordable but accutate digital to analogue converter for the VCO. It was still very limited.

I was frustrated with the slow progress not helped by a lack of lab equipment making fault finding difficult. I needed something to move things along.

synth-1 First synthesiser project in 1973

Finally between 73 and 75 three electronic magazines published complete synthesiser designs. The first had no VCF and generally didn't impress me, but the second in Wireless World I really liked and finally a good VCF design. The third in Electronics Today International (ETI) also looked good (with another VCF).

My plan was to add the best bits of each to my own synth, but something in ETI was about to change my mind.

Synthesiser 2

The International 3600

ETI announced that Maplin Electronics could supply not only all of the components, but ready made printed circuit boards and metalwork as well. Frustrated by my slow progress, I was converted. I decided to forget my old design and build the ETI design.

3600
Original ETI 3600
4600
Original ETI 4600

Choices

I had to decide which of ETI's two versions to chose. Both used the same core modules but there was:

The smaller 3600 with a similar compliment of modules to small commercial synths like the Minimoog VCS3 and Arp 2600. Like the Minimoog it had mostly fixed patching and was styled similarly.

The larger 4600 had more modules and a pin matrix board for a more flexible patching, similar to (but less flexible than) a VCS3.

The small version had enough modules to be going on with. I considered buying the larger front panel leaving the missing bits blank, but went for the smaller one. I would leave space in the case to another panel and more modules later.

I was dissapointed with the limited patching but reviews of the MiniMoog convinced me it wasn't such a bad arrangement. It made a lot of sense for an instrument of this size and once again I could change it later.

It just remained to chose. As well aluminium like the original, Maplin offered a black painted steel one, which I chose.

Build

I bought the PCBs, metalwork and special parts from Maplin, but general components I got cheaper locally.

I didn't buy for all the modules, leaving some for later to be redesigned or adapted from other sources. I could also simplify the keyboard controller as my keyboard did not require leave a sample and hold circuit. I did however need a converter to change my 5V TTL binary coded output into several higher voltages.

The cabinet was a rectangular box with mahogany veneer. The main panel was recessed into the sides to hide the edges and had a gap below it for additions.

It didn't seem long before I had a working, playable and quite impressive synthesiser, and box looked quite smart too. A few parts remained missing, but not important enough to worry about.

Demise

There were two drawbacks I wasn't happy with.

In the early 80s fed up with these problems I took it of its cabinet to rehouse and started a new one with built in keyboard. I also bought parts for a new keyboard.
But the new case turned out heavy, bulky and ugly, so I stopped working on it.
Then new interests and life took over and it remained in pieces for decades including a spell in a damp garage and both the old and new cases and the old keyboard were all thrown away during house moves.

Rebirth

Every now and then I would get ideas about reviving and improving it. Ideas for new modules. Ideas to modify old ones. Ideas for better patching and ideas for computer control - later MIDI. But they're all waste of time without a housing, and I really couldn't settle on any design long enough to get it done. I did make an start in the 00s, but once again it faltered.

reborn
My 3600 synthesiser with MIDI prototype

It took the 2020 lockdown to get me fired up about again. I simplified and reworked the new case to a usable state, and at last the synth is back together again in more or less one piece, and back in a state where I could fix the circuitry.

I put the 80s keyboard back on the shelf and replaced it with a MIDI converter and a commercial MIDI keyboard controller that already I had.
The MIDI converter will allow me to control the synth from a computer. I have been planning to make one ever since the MIDI interface came out, and even before that in the 80s I made my own interface to to my Jupiter (ZX80 like) computer. Even in the 70 while I was building the 3600 I was toying with a digital memory based sequencer. So it's about time I had one.
I do now. I have a working prototype MIDI converter.

The instrument may still be along way from being finished but it can play tunes again and is sounding good.

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